If the screw is too close to flush and one of the previous methods isn't working, then it's time to try the rotary tool trick. Start by putting a small cutting disk into a Dremel, or similar rotary tool, and cut a new slot into the head of the screw for a thin slotted screwdriver. Make sure you're careful not to scuff the surrounding surface! After making the cut, use a flathead screwdriver, press it firmly into the new indentation, and then twist slowly. This trick is best used for stuck round or pan head screws.
Safety Tips for Removing Stripped Screws
Removing a stripped screw often requires added force or alternative methods, which can be risky if not done carefully. Wearing protective gear is important. We recommend wearing safety glasses to shield your eyes from metal shavings, dust, or other debris. Gloves are also recommended to protect your hands when using tools that need a firm grip or have sharp edges.
When handling power tools like drills, screw extractors, or rotary tools, make sure you maintain full control and use low-speed settings. Applying too much pressure can lead to further damage or injury, so it's best to work slowly and precisely. Securing your work area is also important. If the surface you’re working on can move, make sure it’s stabilized to prevent accidental slips.
Following these safety guidelines will help you remove stripped screws effectively, while minimizing the risk of injury or further damage to your project.
Tips to Prevent Stripping Screws in the Future
Preventing stripped screws is often easier than removing them. Follow these tips to prevent your screws from becoming stripped in the future:
- Select the Correct Bit Size: Always use a bit that perfectly fits the screw head. The wrong bit size, even if it seems close, can lead to slipping and stripping.
- Avoid Over-Tightening: Over-tightening is one of the biggest culprits in stripping screws. Instead of applying extra force, stop as soon as the screw feels tight enough.
- Slow and Steady Wins the Race: Power drills are useful but can strip screws easily if used too quickly. Keep the speed low and apply steady pressure, especially toward the end of driving the screw in or when removing it.
- Work at the Correct Angle: Keep your drill or screwdriver as aligned with the screw as possible. Holding the tool at an angle creates uneven pressure on the screw head, making it more prone to damage.
- Use Quality Screws and Tools: Low-quality screws are more prone to stripping, so invest in durable, high-quality screws and bits. Using the right tools also improves accuracy and reduces the chances of damaging screws.
- Consider Pre-Drilling: For hardwood or dense materials, pre-drilling a small pilot hole can make it easier to drive in the screw without overworking the head.
Dealing with a stripped screw can be a frustrating experience, but with the right tools and techniques, you can handle it efficiently and get back to your project. There are plenty of options to tackle even the toughest stuck screws. Taking preventive measures, like selecting the correct bit size, using high-quality screws, and working at the correct angle, can help you avoid stripped screws in the future.
And always remember that safety is important. Wearing protective gear and working slowly and carefully will keep you safe during the process. Stripped screws happen! But with these methods, you’re sure to find the best way for you to screw them out.